10000 Litter Capacity Steam Heated Stainless Steel Milk Evaporator for Manufacturing Plant Condensed Milk Production

Name: 10000 Litter Capacity Steam Heated Stainless Steel Milk Evaporator for Manufacturing Plant Condensed Milk Production
SKU: d23tksg0lfc000c3v7ig
Availability: InStock

SPECIFICATIONS

Application: Juice, milk, coffee, condensed milk

Certification: ISO

Conctrol type: PLC full automatc control

Evaporating capacity: 10000LPH

Function: Evaporation Extracting Concentrate

Material: SUS304

Power Source: Electric

Power(w): 2-5KW

Processing: Drum Evaporator,Evaporation

Product Name: Milk evaporator

System vacuum (MPa): 0.085: Pressure

Usage: Beverage

brand name: BEYOND

core components: PLC,Engine,Pump

dimension(l*w*h): 210CM x 150CM x 510CM

key selling points: Long Service Life

machinery test report: Provided

place of origin: Shanghai, China

video outgoing-inspection: Provided

voltage: 220V/380V/415V

warranty: 1 Year

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10000 Litter Capacity Steam Heated Stainless Steel Milk Evaporator for Manufacturing Plant Condensed Milk Production

A milk evaporator is a device used to evaporate water from milk and concentrate it. It mainly consists of the evaporator body, heating system, vacuum system, and condensation system.

The working principle of a milk evaporator is to use the heating system in the evaporator body to provide heat energy, heat the milk to the evaporation temperature, and then evaporate under the action of a vacuum system. During the evaporation process, the water in milk evaporates into steam, which is cooled and condensed into liquid form in the steam condenser. Through appropriate control, effective evaporation of water in milk can be achieved, achieving the effect of concentration.
Milk evaporator usually adopts a multi-stage evaporation method, which means concentrated milk is evaporated and condensed multiple times to improve concentration efficiency. At the same time, during the evaporation process, the application of a vacuum system can reduce the evaporation temperature, reduce the destruction of nutrients in milk, and improve product quality.

Milk evaporators have a wide range of applications in milk processing, which can concentrate liquid milk into high solid content creams, creams, or powdered milk to meet the needs of different markets and consumers. Meanwhile, due to the evaporation of water in milk, the volume and weight during storage and transportation are reduced, which can reduce costs and extend the shelf life of the product.

It is worth noting that when using a milk evaporator, appropriate operating parameters need to be set according to the specific situation, as well as necessary cleaning and maintenance work, to ensure the normal operation of the equipment and the safety of the product.

Features:
1. Adjustable and controllable direct contact heat treatment units.
2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence
time.
3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria
where a distributor ensures film formation on the inside surface of each tube.
4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid
are separated in a cyclone separator.
5. Efficient design of separators.
6. Multiple effect arrangement provides steam economy.

The process of installing and debugging a milk evaporator generally includes the following steps, but please note that the specific operation should refer to the instructions provided by the equipment manufacturer, as different models and brands of evaporators may have specific requirements and safety regulations.

Here is a general guide: Preparation before installation

1. Read the instruction manual: First, thoroughly read the installation and operation manual of the evaporator to ensure understanding of all safety measures, installation requirements, and debugging steps.
2. Site selection and environment: Choose a location that meets the equipment installation requirements, taking into account ventilation, drainage, power supply, and convenience for operators. Ensure that the ground is flat and solid, capable of bearing the weight of the equipment.
3. Infrastructure preparation: Ensure appropriate power connections (voltage and current meet equipment requirements), cooling water system (if required), and steam supply (if steam heated evaporator) are available on site.
Installation steps
1. Basic installation: Install the equipment base or bracket according to the instructions, ensuring that it is level and stable.
2. Main body installation: Carefully place the evaporator main body in the predetermined position and secure it with bolts.
3. Pipeline connection: Connect the inlet pipe, outlet pipe, steam pipe (or other heating medium pipe), condensate pipe, and discharge pipe. Use appropriate sealing materials to prevent leaks and ensure that all connections comply with hygiene standards.
4. Electrical connection: Professional electricians conduct circuit connections according to electrical drawings, including power lines, control lines, and possible safety switches.
5. Inspection and sealing: After all connections are completed, conduct a comprehensive inspection to ensure there are no leaks and perform necessary sealing tests.

Debugging steps
1. Pre flushing and disinfection: Before first use, clean and disinfect the system according to hygiene requirements.
2. Idle operation: Start the equipment for no-load operation, check if all components are operating normally, and monitor for any abnormal sounds.
3. Material debugging: Gradually add a small amount of material for trial operation, monitor key parameters such as temperature, pressure, and flow rate, and adjust the control system to the optimal working state.
4. Efficiency and quality inspection: Check the evaporation efficiency and the quality of the final product, and adjust process parameters if necessary, such as heating intensity, vacuum degree, etc.
5. Safety testing: Ensure that all safety devices (such as pressure relief valves and temperature controllers) are functioning properly.

Matters needing attention
During the entire installation and commissioning process, it is essential to comply with local regulations, safety standards, and operating procedures Ensure that all participants have received appropriate safety training During the debugging phase, professional technical personnel should be present to provide guidance, especially during the initial startup and parameter adjustment.

Model	Evaporation capacity of water	External dimension (L×W×H)	Steam consumption (kg/h)	Power
JNS-4-5	≤5(T/H)	8000400011000	≤1.5(T/H)	36
JNS-4-8	≤8(T/H)	9000450011000	≤2.4(T/H)	48
JNS-4-10	≤10(T/H)	10000450011000	≤3(T/H)	55
JNS-4-15	≤15(T/H)	12000500011000	≤4.5(T/H)	80
JNS-4-20	≤20(T/H)	13500500011000	≤6(T/H)	105
JNS-4-30	≤30(T/H)	16000600011000	≤9(T/H)	145

Milk Evaporator Customized Process Milk Evaporator is a device used for concentrating milk or other dairy products by removing some moisture to increase the concentration of the product. The following is the customization process for Milk Evaporator:

1. Requirement analysis
• Production demand: Determine the hourly or daily processing capacity.
• Product type: Determine whether it is whole milk, skim milk, or other dairy products.
• Final concentration: Determine the target concentration (e.g. from 12% to 40%).
Energy supply: Determine the type of energy used (such as steam, electricity, etc.).
Automation level: manual, semi-automatic, or fully automatic operation.
• Budget Scope: Determine the budget for the project.
2. Equipment configuration
Raw material storage tank: used to store milk to be processed.
Preheating equipment: Heat the milk to an appropriate temperature for subsequent processing.
Evaporator: The main equipment used to remove moisture from milk.
Single effect evaporator: suitable for small-scale production.
Multi effect evaporator: suitable for large-scale production and can utilize energy more efficiently.
• Condenser: Collect the steam generated during the evaporation process and condense it into water.
Cooling equipment: cools the concentrated milk.
• Pumping system: Transport milk between different devices.
Control system: Monitor and control the entire production process to ensure product quality and safety.

3. Process flow

3.1 Raw material preparation
• Acceptance: Ensure the quality and freshness of the milk.
• Storage: Store milk at an appropriate temperature to avoid spoilage.
3.2 Preheating
Preheating: Heat the milk to an appropriate temperature (usually 60-70 ° C) for subsequent processing.
3.3 Evaporation
• Feed: Send the preheated milk into the evaporator.
Evaporation: In the evaporator, the water in the milk is evaporated by heating. Multi effect evaporators can utilize energy more efficiently.
• Separation: During the evaporation process, water is separated to form concentrated milk.
3.4 Condensation
• Condensation: Collect the steam generated during the evaporation process and condense it into water through a condenser for recycling and reuse.
3.5 Cooling
• Cooling: Quickly cool the concentrated milk to an appropriate temperature to prevent bacterial growth.
3.6 Discharge and Storage
• Discharge: The concentrated milk is discharged from the evaporator and sent to the storage tank.
• Storage: Store concentrated milk under appropriate conditions to ensure its quality and safety.

4. Quality control
Raw material inspection: Ensure the quality and freshness of milk.
Process monitoring: Real time monitoring of each production step to ensure product quality.
• Finished product testing: Conduct quality testing on concentrated milk to ensure compliance with standards.
5. Production environment
Hygiene conditions: Keep the production environment clean and hygienic, and regularly disinfect.
Temperature and humidity control: Control the temperature and humidity in the production workshop to ensure optimal production conditions.
6. Safety and Environmental Protection
• Safety measures: Ensure safety during the production process, set up necessary safety devices and warning signs.
Environmental protection measures: Treat wastewater and waste to ensure compliance with environmental standards.
7. Delivery and Installation
Equipment debugging: After installation, conduct equipment debugging to ensure that all components are functioning properly.
Training: Train operators to ensure they are familiar with the operation and maintenance of the equipment.
After sales service: Provide technical support and maintenance services to ensure the long-term stable operation of the production line.

The above is the customization process of Milk Evaporator. The specific equipment configuration and process parameters can be adjusted according to your specific needs and budget. If you need further technical support or have other special requirements, please let me know so that I can provide you with a more detailed solution.

Our Services

Stainless Steel Tank Series

Mainly used in liquid food business such as milk,dairy,fruit juice,beverage and drinks etc.

Various kinds of SUS tanks meet different functions like Storage,Mixing,preparing and blending,heating and sterilizing,fermentation, aging,cooling,emulsification and dissolving etc.Tank capacity and structures can be customized as actual requirements.

Main service business

Supply scopes:Dairy process;fruit and vegetable process;beverage and drinks,meat and bone soup etc.

Dairy Turnkey Project

We could supply milk turnkey projects for various kinds of dairy products such as pasteurized milk,UHT milk,Yogurt, Cheese, Butter, evaporated milk and sweetened milk,Yogurt drinks,flavored milk.

Supplied capacity 1000LPH-400TPD.Raw material starting from fresh raw milk or milk powder.

Fresh fruit processing line

Various kinds of raw fresh processing machinery can be supplied by us on the basis of turnkey projects.Fruit pulper,concentrate juice,NFC juice,juice beverage all can be available.The packages types also can be customized as the clients' requirements.

Supplied mini industrial capacity 2 tons per hour above.

Sterilizing and pasteurization equipment for liquid food.

plate pasteurizer and turbular pasteurizer ;tube-in-tube sterilizer in different external shapes with semi-auto and full-auto control type.Our pasteurizer is made to be 500 Liters per hour the smallest capacity. As for sterilizing temperature,we have 100℃,120℃,141℃ these three kinds of sterilizer can meet different application areas.
It is used in liquid food sterilizing processing such as Fresh Milk/Beverage/Fruit Juice/Tea beverage/drinks/ Electrolyte
drinks/Honery,etc.

Company Profile

Certifications

Exhibition

7th BAPA FoodPro Bangladesh International Expo 2019

Nov 21st-23rd 2019 International Convention City Bashundhara(ICCB),Dhaka, Bangladesh.

FIC China 2019

March 18. to March 20. 2019 in National Conference Center in Shanghai, China.

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FAQ

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

6) Q: I haven't done business with you company before, how can I trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is longer than most of our fellow suppliers, we have been golden suppliers for years. What ' s more, we have got quite a lot authority certificates, for example, CE, ISO9001, Alibaba onsite check certificate.

7) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.