Mannheim Furnace Potassium Sulfate Production Line

Name: Mannheim Furnace Potassium Sulfate Production Line
SKU: d1vd5i1dkgk000dmgkf0
Availability: InStock

SPECIFICATIONS

After Warranty Service: Provide lifelong technical support services

Capacity: 10,000 tons~160,000 tons

Capcity: 10,000 tons~160,000 tons/year

Key words: Potassium sulfate, sodium sulfate, calcium carbonate

MOQ: 10,000 tons/year

Machine Type: Mannheim furnace technology

Name: Potassium sulfate

Process type: Mannheim Technology

Product name: Turnkey potassium sulfate production line

Production line: Potassium sulfate, sop, sodium sulfate

Type: Maheim furnace refractory brick process

brand name: aoliande

core components: PLC

key selling points: Easy to Operate

machinery test report: Provided

place of origin: Hebei, China

product type: Chemical Equipment

video outgoing-inspection: Provided

warranty: 3 years

weight (kg): 300000

Mannheim furnace potassium sulfate production line

Product Description

Potassium sulfate production line, sodium sulfate production line, Mannheim furnace, refractory bricks, turnkey plant

K2SO4 Mannheim Process Potassium Sulfate Making Machine is well-known as there are two kind of popular methods to be used to produce Potassium Sulfate Product, one is Double decomposition method, the reaction is not good, the product quality should be improved. Another method is the Mannheim furnace process, it is used widely, but there are some difficulties occurred during the production. We had made the necessary and important improvement and perfection on its production equipment and production process of Mannheim furnace, to form a unique and perfect Potassium Sulfate production technology now, improve the construction and material of furnace to achieve even heating, complete reaction and low energy consumption. New material and technology is applied to the part of hydrochloric acid absorption, thus absorption efficiency is enhanced and environmental issue is also well resolved.

Specification

10,000 tons of potassium sulfate production line per year, 20,000 tons of potassium sulfate production line per year, 40,000 tons of potassium sulfate production line per year, turnkey factory potassium sulfate production line

Mannheim Process

The most common method of producing potassium sulfate is the Mannheim Process, which is the reaction of potassium chloride with sulphuric acid at high temperatures. The raw materials are poured into the centre of a muffle furnace heated to above 600ºC.
Potassium Sulfate is produced along with hydrochloric acid in a two-step reaction via potassium bisulphate. This method for creating SOP accounts for 50% to 60% of global supply. The Mannheim Process is also the most expensive of the processing techniques due to the high input costs associated with purchasing MOP and sulphuric acid. This means that the final product costs about $500 per ton.
The Mannheim process is an important method for the manufacture of hydrogen chloride and potassium sulfate from potassium chloride (table salt) and sulfuric acid in which case the K2SO4 is known as salt cake: 2 KCl + H2SO4 → K2SO4 + 2 HCl

Technical Advantage

1. Some key components of our potassium sulfate fertilizer equipment are made of special materials which are corrosion resistant and durable. Hence, this fertilizer equipment also features long service life.
2. Waste recovery system to recycle hydrochloride acid (HCl) and meet environment requirements
3. Adjusted original HCl absorption system, improved on the quality of the final product.
4. Improved the flue design in the furnace which can make full use of energy and save energy consumption.
5. Used PLC automatic control system to control manufacturing the products, adjust the ratio of feedstock, and saved the labor cost.
6. Adopt gas generator replacing other heating method.
7. Stable production and easy operation.
8. Large output& Low coal consumption.