Rock Crusher Stone Crushing Machine Iron Ore Crushing Plant Chancador Mineria for Foundry Industry

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Rock Crusher Stone Crushing Machine Iron Ore Crushing Plant Chancador Mineria for Foundry Industry

$97,776.50

SPECIFICATIONS


Advantage: Higher Efficiency

After-sales Service Provided: Engineers

Application: iron ore mining,quarry,construction

Applicaton: Mining Quarry Stone Crushing Plant

Brand Name: ZENITH

Capacity(t/h): Max.500t/h

Color: Iron Grey

Core Components: PLC,Pressure vessel,Gear,motor,Engine,Bearing,Gearbox,Pump

Crusher type: iron ore crushing plant

Dimension(L*W*H): as per model of mobile iron ore crusher

Key Selling Points: Competitive Price

Keyword: iron ore crushing plant

Machinery Test Report: Provided

Motor Type: AC Motor

Place of Origin: Shanghai, China

Price: Negotiatable

Product name: iron ore crushing plant

Raw material: Stones Rocks Ores

Spare parts supply: 12 Months Guarantee

Type: Jaw Crusher

Video outgoing-inspection: Provided

Warranty: 1 Year

Weight: 4580 KG


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Product Overview

Rock Crusher Stone Crushing Machine Iron Ore Crushing Plant Chancador Mineria For Foundry Industry

Hematite Beneficiation Process
Hematite
Hematite is a kind of weak magnetic iron ore. It contains single hematite, polymetallic hematite and siderite-magnetite mixture.
Hematite Beneficiation Technology


For single hematite:

1. Roasting magnetic separation
Roasting magnetic separation is one of valid methods to separate fine from ultrafine particles (below 0.02mm). When the components are complicated and other beneficiation methods fail to meet related indicators, it is strongly recommended.

2. Gravity separation, flotation, strong magnetic separation and combined process
Flotation is common when separating fine from ultrafine hematite. There are two manners — direct flotation and reverse flotation. Gravity separation and strong magnetic separation are more suitable for the separation of coarse particle (2-20mm).
The use of specific beneficiation method and combined use shall observe types of ores.

For polymetallic hematite:
1. The polymetallic hematite mainly refers to hydrothermal or sedimentary hematite and siderite which contains potassium and sulfide. This kind of ores usually adopts gravity separation, flotation, strong magnetic separation or combined separation methods to recycle the iron. Flotation is recommended to recycle the potassium and sulfide.

For siderite -magnetite mixture:


1. Single siderite -magnetite mixture
This kind of mineral has two separation methods. One is combined use of weak magnetic separation, gravity separation, flotation and strong magnetic separation where weak magnetic separation is responsible for recycling the magnetic iron ore while other methods are responsible for recycling the iron ore having weak magnetism. The other is the combining process of roasting magnetic separation and other separation methods.

2. Polymetallic siderite -magnetite mixture
The beneficiation method is complicated. Generally, weak magnetic separation and other separation methods would be connected to perform beneficiation.

Rock Crusher Stone Crushing Machine Iron Ore Crushing Plant Chancador Mineria For Foundry Industry

The process of crushing and grinding iron ore involves several steps, starting from the extraction of the raw material to the final product. Here’s an overview of the typical process flow, along with common output sizes and uses:

1. Mining and Extraction
Excavation: The iron ore is extracted from the ground using heavy machinery such as excavators or draglines.
Blasting: In some cases, blasting may be required to break up harder rock formations.


2. Primary Crushing
Jaw Crusher: The extracted ore is first crushed in a jaw crusher to reduce its size. This step reduces the ore to a size suitable for further processing.

3. Secondary Crushing
Cone Crusher: The crushed ore is then passed through a cone crusher for secondary crushing, further reducing the particle size.

4. Screening
Vibrating Screens: After secondary crushing, the ore is screened to separate it into different size fractions. Oversized material is returned to the crusher for reprocessing.

5. Tertiary Crushing (Optional)
Impact Crusher or Cone Crusher: For finer particle sizes, a tertiary crushing stage might be necessary, using an impact crusher or another cone crusher.

6. Grinding
Ball Mill: The crushed and screened ore is fed into a ball mill where it is ground into a fine powder. Balls made of steel or other materials inside the mill help to grind the ore.
Rod Mill: Sometimes a rod mill is used instead of a ball mill, particularly if a coarser product is desired.

7. Classification
Spiral Classifier: The ground ore is classified using a spiral classifier, which separates the slurry into fine and coarse particles based on their size and density.

8. Beneficiation (Optional)
Magnetic Separation: If the ore contains impurities, magnetic separation can be used to remove them. Magnetic separators use magnetic fields to separate magnetic minerals from non-magnetic ones.
Flotation: Flotation is another method used for separating valuable minerals from gangue (waste) by taking advantage of differences in surface chemistry.

9. Drying (Optional)
Dryers: Depending on the final application, the ground and beneficiated ore may need to be dried before packaging.

10. Packaging and Storage
Bagging Machines: The final product is packaged into bags or bulk containers for storage and transportation.

iron ore crushing plant Common Output Sizes and Uses:
Pellets: Typically around 10mm in diameter, used in blast furnaces for steel production.
Concentrates: Fine powders that have been beneficiated, often less than 200 mesh (74 microns), used in direct reduction processes.
Lumps: Larger pieces, usually between 10mm and 40mm, used in sintering operations.
This entire process is designed to prepare the iron ore for use in various industries, primarily the steel industry. The machines used in each step are specialized and optimized for efficiency and throughput.


Rock Crusher Stone Crushing Machine Iron Ore Crushing Plant Chancador Mineria For Foundry Industry advandages:
Stable Operation
The C5X iron ore crushing plant utilizes advanced digital simulation calculations to optimize kinematic parameters, leading to a reduction in
vibration and noise, enhanced operational stability.
Smaller Space
The motor base is mounted on the frame body, reducing installation space and ensuring stable power transmission.
Better Performance
The iron ore crushing plant boasts superior motion characteristics and crushing chamber, featuring a larger stroke and higher speeds that
significantly enhance crushing efficiency.
Easier Adjustment
When adjusting the discharge port, only the screw and return spring nut need to be adjusted, making the adjustment simpler, more
efficient, and safer.
FEATURES AT A GLANCE
West Africa 2000TPD iron Ore Crusher Cyanidation Plant

Brief Information
Raw Material: iron ore
Capacity: 2000TPD
Key Equipment:
S5X Vibrating Screen
Belt Conveyor
CI5X Impact Crusher
C6X Jaw Crusher
HPT Cone Crusher
S5X Vibrating Screen


iron ore crushing plant
iron ore crushing plant
iron ore crushing plant

Highlight of Rock Crusher Stone Crushing Machine Iron Ore Crushing Plant Chancador Mineria For Foundry Industry


Customized Solution, Compact Layout
The layout in the production site was compact and reasonable. So it is easy for checks and maintenance. The whole technological
process was smooth.

EPC Service
The EPC service is characterized by almost fixed total contract price and project period, so the investment and construction
period are relatively clear, easy for fee and schedule control.

Reliable Equipment
This project adopted advanced equipment and mature technologies to ensure the stable and efficient project running.

CUSTOMER BACKGROUND
The customer is from a country in West Africa, engaged in oil drilling and gold mining for years. He has ever bought a ball mill from our company at the end of 2015. During that cooperation, the customer had a good impression on our equipment quality and service. In March, 2017, the customer contacted us again and expressed that he wanted to invest in a gold cyanidation line.
ZENITH IN WEST AFRICA
ZENITH is the leading manufacturer of crushers and grinding mills in China for over 30 years with almost 180 countries’ sales coverage.


Currently, we have hundreds of crushing plants running all around Francophonie, Africa.Most of our clients are from Algeria,Marocco, Tunisia, Burkina Faso, Congo, Senegal and Benin etc.


Especially, our machines are popular in northeastern and in northwestward Algeria:Annaba, Batna and Mostaganem, in south-central and in east Tunisia:Gabes and Sfax.
PRODUCT SPECIFICATIONS
Model
Max.Feed Size (mm)
Feed Opening (mm)
Feed Height (mm)
Adjustable Range of Discharge Opening (mm)
Capacity (t/h)
Transport Dimension (mm)
KE600-1L
500
600×900
4320
65-160
70-120
13913×3100×3750
KE760-1L
640
760×1100
4520
75-200
150-350
13460×3100×3800
KE860-1L
720
860×1100
4520
100-225
200-500
13460×3100×3800
KJ98-1L
560
650×980
4320
75-175
110-350
13913×3100×3750
KJ110-1L
660
800×1100
4520
100-200
215-510
13460×3100×3800
KF1214II-1L
500
1100×1430
4175
—
130-200
13913×3100×3750
KF1315II-1L
600
1200×1530
4330
—
180-320
14500×3100×3800
Model
Max.Feed Size (mm)
Adjustable Range of Discharge Opening (mm)
Feed Height (mm)
Capacity (t/h)
Transport Dimension (mm)
KT160-2L
185
13-38
2800
66-210
12000×2800×3493
KH300-2L
210
19-45
3200
190-440
14800×3100×3700
Model
Max.Feed Size (mm)
Sieve Pore Size (mm)
Feed Height (mm)
Capacity (t/h)
Transport Dimension (mm)
KS1860-AL
400
5-80
4350
600
17800×3200×3600
KS1848-AL
400
5-80
4350
500
17800×3200×3600
KS1860-BL
400
5-80
3400
600
17000×3300×3600
KS1848-BL
400
5-80
3400
500
17000×3300×3600
PRODUCT CONFIGURATION
ZENITH stone crusher
portable gold ore crusher
mobile crusher
Successful Project
Project in Thailand
Project in Ghana
Project in Russia
FAQ
1. Are you manufacture or trading company?

We are factory.

2. How long is your delivery time?
7-10 days for the stock, 15-30 days for the mass production.

3. What is your payment method?
30% deposit in T/T advance, 70% balance before shipment.

4. How long is the warranty? Does your company supply the spare parts?
One year. Spare parts for you at lowest cost.

5. If I need the complete iron ore crushing plant plant can you help us to build it?
Yes, we can help you set up a complete iron ore crushing plant plant or grinding production line and give you related professional advice. We had already build many mining projects in China & Overseas.

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